- sales@apexiopackaging.com
- +1 (123) 456-2026
Our streamlined six-step process ensures your custom packaging vision becomes reality — with precision, quality, and speed.
Share your vision, dimensions, materials & quantities — we listen and plan.
Our designers craft stunning visuals that match your brand identity perfectly.
Preview your product in realistic 3D before going to print — every angle covered.
Once you're happy, approve the final proof and we prepare for production.
State-of-the-art printing & finishing in our quality-controlled factory floor.
Fast, safe worldwide shipping — your packaging arrives ready to impress.
Custom cigarette boxes give your pack a branded, retail-ready shell that protects the product and earns attention on a crowded shelf.
On a tobacco or vape shelf, the pack is the brand, and a generic wrap disappears while a well-built box gets picked up. At Apexio Packaging, we manufacture custom cigarette boxes in the USA for tobacco companies, vape brands, private-label distributors and promotional suppliers. With zero MOQ, free design, a free 3D mockup and free US shipping, you can order a single sample pack or a full production run and get the same clean print, tight fit and premium finish.
Get your free quote and free 3D design proof today — email sales@apexiopackaging.com or call +1 (855) 466-6990.
Custom cigarette boxes are printed cartons, sleeves or rigid packs built to fit a cigarette pack and present a brand at retail.
Most cigarette packaging is a lightweight folding carton in printed cardstock or SBS board, while premium and collector lines move to rigid packs. A flip-top hinge-lid pack opens and re-closes like a classic cigarette box, a slide-and-shell pack pulls open like a drawer, a straight or reverse tuck-end carton fully encloses the pack, and a printed sleeve slides over an existing pack to re-brand it. Beyond looks, the box holds shape in transit and leaves designated space for the required warning panel, tax stamp and barcode.
These boxes suit any brand that sells a pack, from small private-label lines to national distributors.
Private-label and start-up tobacco brands lean on the zero-MOQ policy to launch a SKU with no wasted stock, while vape and e-cigarette brands use fitted boxes to protect devices and cartridges. Distributors and wholesalers order carton and multi-pack formats for efficient stocking, and promotional suppliers use sleeves and lighter boxes for campaigns and giveaways. Luxury and duty-free lines choose rigid and engraved packs to justify a premium price.
The right cigarette box style depends on presentation, budget, re-close and whether you are branding a new pack or re-skinning an existing one.
| Cigarette box style | Best for | Why it works |
|---|---|---|
| Flip-top / hinge-lid pack | Standard retail packs | Familiar cigarette-pack feel, re-closes cleanly |
| Slide-and-shell (drawer) | Premium and specialty packs | Smooth pull-open, upscale reveal |
| Straight / reverse tuck-end carton | Mid-tier and high-volume runs | Lightweight, cost-effective, fully encloses |
| Printed sleeve | Promotions and limited editions | Slides over an existing compliant pack to re-brand |
| Rigid two-piece pack | Luxury, collector and duty-free | Sturdy, high-end presentation |
| Carton / multi-pack | Wholesale distribution | Stackable, transport-safe, retailer-ready |
Choose the structure first, then layer size, board, print and finish. Promotional runs suit the printed sleeve, as in our custom sleeve cigarette boxes, while collector lines suit rigid or engraved builds.
Every pack is cut to size, and the chart below shows the most requested industry-standard formats.
| Format (L x W x H) | Fits | Common use |
|---|---|---|
| 85 x 55 x 22 mm (3.35 x 2.17 x 0.87 in) | King-size 20-count pack | Most common retail format |
| 98 x 55 x 22 mm (3.86 x 2.17 x 0.87 in) | 100s (100 mm) pack | Extended-length packs |
| 85 x 45 x 16 mm (3.35 x 1.77 x 0.63 in) | Slim / super-slim pack | Premium and specialty lines |
| 78 x 55 x 22 mm (3.07 x 2.17 x 0.87 in) | Regular (70 mm) pack | Shorts and value packs |
| 230 x 88 x 44 mm (9.06 x 3.46 x 1.73 in) | 10-pack carton (approx.) | Wholesale and distribution |
These are starting points, not limits. We size every box around the exact pack, cut slim, king and 100s formats, and build fully custom dimensions and carton layouts on request, so the pack sits snug and the artwork wraps cleanly.
Cigarette boxes use cardstock, SBS, kraft or rigid board, specified in points and GSM for a repeatable, retail-grade build.
| Material / board | Weight | Best for |
|---|---|---|
| Cardstock / SBS | 12-14pt (200-230 GSM) | Lightweight sleeves and inners |
| SBS paperboard | 16-18pt (300-350 GSM) | Standard retail-grade packs |
| SBS paperboard | 20-24pt (400-450 GSM) | Reinforced premium packs and cartons |
| Kraft board | 14-24pt | Natural, recyclable look |
| Rigid board | 40-120pt | Luxury, engraved and collector packs |
SBS prints the sharpest for retail packs, with 18pt (350 GSM) the popular retail-grade choice, while heavier 20-24pt board reinforces premium packs and cartons. Kraft gives a natural, recyclable look, and rigid board carries luxury and engraved builds. FSC-certified stock is available across every option.
We print cigarette packaging by two methods, chosen by run size, artwork and deadline.
| Printing method | Best for | Main strength |
|---|---|---|
| Offset printing | Larger wholesale runs, brand-colour consistency | Sharpest detail, steady colour at scale |
| Digital printing | Short runs, samples, test markets | No plates, fast and affordable |
Offset printing uses plates for the crispest detail and steady colour across a large run, which suits established tobacco lines. Digital printing skips plates, so a single sample or a short promotional batch stays fast and affordable. Tell us the quantity and artwork, and we recommend the better route free.
Printed packs reproduce full colour in CMYK and match exact Pantone (PMS) brand colours, while RGB stays for on-screen design.
| Colour system | Use it for | Note |
|---|---|---|
| CMYK | Full-colour art, gradients, photos | Standard four-colour print |
| PMS (Pantone) | Exact logo and brand colours | Identical shade on every reprint |
| RGB | On-screen design and previews | Convert to CMYK before printing |
CMYK reproduces full-colour artwork, while Pantone (PMS) matching locks a signature brand colour so every SKU in your range stays consistent. RGB is screen-only, so we convert files and confirm on your proof. Our CMYK, PMS and RGB colour guide explains it in plain terms.
Finishes make a cigarette box feel premium, and most pair one base finish with one or two accents.
| Finish | Effect | Best for |
|---|---|---|
| Matte / gloss / soft-touch lamination | Sets the base surface feel | Retail and premium packs |
| Foil stamping (gold, silver, holographic) | Metallic logo shine | Luxury and limited editions |
| Spot UV / raised UV | Glossy accent on a matte base | Logos and patterns |
| Embossing / debossing | Raised or recessed texture | Premium and collector packs |
| Textured linen wrap | Tactile fabric-like surface | High-end rigid builds |
Matte and soft-touch feel refined, gloss makes colour pop, and a foil logo or spot-UV accent signals quality. Embossing, debossing and linen wraps add texture that suits premium and collector packs, while kraft is often left uncoated for a clean, natural look.
Inserts, liners and add-ons finish the pack, protect the contents and complete the retail or gift presentation.
| Option | What it does | Best for |
|---|---|---|
| Foil inner liner | Wraps the contents with a metallic finish | Classic cigarette-pack look |
| Printed sleeve | Adds a re-brandable outer layer | Promotions and limited editions |
| Tear strip / perforation | Easy, clean opening | Retail convenience |
| Inner tray / partition | Holds packs or devices in place | Vape kits and multi-packs |
| PVC window (where permitted) | Shows the product | Novelty and display packs |
A foil inner liner delivers the familiar cigarette-pack feel, while a printed sleeve lets you re-skin a compliant pack for a campaign. Tear strips speed opening, and fitted inner trays keep vape devices and multi-packs from shifting, as in our custom electronic cigarette boxes.
Ready to build yours? Get a free quote and a free 3D proof now – email sales@apexiopackaging.com or call +1 (855) 466-6990.
A pack works hardest when the structure, foil liner and finish all carry one consistent brand story.
Retail brands use full-colour print and a foil inner liner to look established from day one, while promotional teams use printed sleeves to refresh a pack for a season without re-tooling. Premium lines step up to rigid stock with foil-filled engraving or multi-level embossing for a permanent, tactile logo, as in our custom engraved cigarette boxes.
We produce and ship custom cigarette boxes for local brands and national distributors across the USA.
Apexio Packaging serves tobacco and vape brands in California, Texas, Florida, New York and Nevada, and ships free to every state. A Los Angeles vape brand may choose fitted rigid packs, a Florida distributor may need stackable cartons, and a Nevada promotional supplier may want printed sleeves. We also support Chicago, Miami, Houston and Las Vegas, with free nationwide shipping on every order. Pair your run with our custom display boxes for counter merchandising.
Ordering wholesale cigarette packaging stays simple, with zero MOQ, free design and free US shipping.
Order a single SKU to test a market, or a large run for retail and distribution programs. Standard production runs about 5-7 business days after proof approval, with a RUSH option. We also create 3D mockups and dielines, so you review structure and artwork before printing. Brands scaling a full line often add our custom CBD boxes to keep one look across every SKU.
Order now with zero MOQ and free US shipping — get your free quote today.
We review every cigarette box for fit, print, finish and compliant layout before it ships.
We check pack fit, print registration, colour accuracy, foil placement and fold strength, and we confirm the carton holds up to stacking and shipping. We also verify that the artwork leaves clear space for the required warning panel, tax stamp and barcode, so the pack is retail-ready. Brands that move from plain wrap to printed custom cigarette boxes typically gain stronger shelf presence and a more consistent brand look across every SKU.
Your brand deserves a pack that sells it. Start with zero risk: no minimums, free design, a free 3D mockup and free US shipping on every order. Send us your pack size and brand, and our team turns it into printed packaging that fits tight, prints clean and leaves room for compliant labelling. Get your free quote and free design proof now – email sales@apexiopackaging.com or call +1 (855) 466-6990.
