Custom electronic cigarette boxes for vapes, pods and disposables. USA-made with fitted inserts, zero MOQ and free US shipping. Get a free quote today!










Six simple steps stand between your idea and stunning custom packaging landing at your doorstep. No guesswork, no stress — just results.
Custom electronic cigarette boxes protect vape devices, cartridges and disposables while giving your brand a premium, shelf-ready unboxing.
A vape device is a precision product, and loose, generic packaging makes it feel cheap and lets it rattle in transit. At Apexio Packaging, we build custom electronic cigarette boxes in the USA for vape brands, pod systems, cartridge lines and disposable devices. With zero MOQ, free design, a free 3D mockup and free US shipping, you can order one sample box or a full wholesale run and get the same fitted hold and clean print.
Get your free quote and free 3D design proof today — email sales@apexiopackaging.com.
Custom electronic cigarette boxes are printed cartons or rigid packs with fitted inserts, built to hold a vape device securely and present it at retail.
Where a plain box lets a device slide, these boxes use a die-cut insert to lock the product in place, so it arrives scratch-free and looks premium on opening. Retail lines use printed SBS cartons, while luxury kits move to rigid board, and every layout leaves clear space for the required warning panel, barcode and tax stamp. Explore related formats on our custom cigarette boxes hub.
Custom electronic cigarette boxes suit any brand shipping a device that must arrive intact and look premium.
Retail vape brands use printed cartons for shelf impact, private-label and designer lines use rigid kits for a luxury feel, and disposable-device brands order high-volume runs on the zero-MOQ policy. Cartridge and pod brands use fitted trays for multi-item kits, and promotional teams add branded giveaway packs.
The right style depends on the device, the price point and whether you ship a single unit or a full kit.
| Box style | Best for | Why it works |
|---|---|---|
| Tuck-end carton | Single disposables and pods | Lightweight, cost-effective |
| Flip-top / hinge-lid | Retail device packs | Familiar feel, re-closes cleanly |
| Slide drawer (shell + tray) | Premium single devices | Smooth pull-open reveal |
| Rigid two-piece kit | Luxury and collector kits | Sturdy, high-end presentation |
| Magnetic-closure rigid | Multi-item vape kits | Secure, shareable unboxing |
Choose the structure first, then the insert, board and finish. For a re-brandable outer layer, compare our custom sleeve cigarette boxes.
Custom electronic cigarette boxes are cut to any device, and the chart shows common vape-packaging formats.
| Format (L x W x H) | Fits | Common use |
|---|---|---|
| 100 x 25 x 20 mm (3.94 x 0.98 x 0.79 in) | Slim disposable / pen | Single disposables |
| 95 x 45 x 22 mm (3.74 x 1.77 x 0.87 in) | Pod device + pods | Pod-system packs |
| 120 x 60 x 25 mm (4.72 x 2.36 x 0.98 in) | Disposable + accessories | Retail device packs |
| 160 x 90 x 40 mm (6.30 x 3.54 x 1.57 in) | Multi-item vape kit | Luxury and starter kits |
These are starting points, not limits. We size every box around the exact device, add multi-compartment layouts for kits, and cut fully custom dimensions on request, so nothing shifts behind the lid.
Electronic cigarette boxes use SBS, rigid or corrugated board, specified in points and GSM to match the device weight.
| Material / board | Weight | Best for |
|---|---|---|
| SBS paperboard | 16pt (300 GSM) | Standard retail packs |
| SBS paperboard | 18-20pt (350-400 GSM) | Most common device packs |
| SBS paperboard | 22-24pt (450 GSM) | Heavy-duty and premium kits |
| Rigid board | 40-60pt | Luxury vape kits and collector editions |
| E-flute corrugated | For 10/20-pack | Bulk and multi-pack shipping |
18-20pt (350-400 GSM) SBS is the most common device-pack board, while rigid 40-60pt board carries luxury kits without bowing. E-flute corrugated protects multi-packs, and FSC-certified stock is available across every option.
We print electronic cigarette boxes by two methods, chosen by run size, artwork and deadline.
| Printing method | Best for | Main strength |
|---|---|---|
| Offset printing | Larger wholesale runs | Sharpest detail, steady color at scale |
| Digital printing | Short runs, samples, seasonal drops | No plates, fast and affordable |
Offset printing uses plates for the crispest detail and steady color across a large run. Digital printing skips plates, so a single sample or a short seasonal batch stays fast and affordable.
We print in full CMYK for photos and artwork and match exact Pantone (PMS) colors for logos, then confirm every color on your digital proof. Our color guide explains CMYK, PMS and RGB in plain terms.
Finishes make a device pack feel premium, and most pair one base finish with one or two accents.
| Finish | Effect | Best for |
|---|---|---|
| Matte / gloss / soft-touch lamination | Sets the base surface feel | Every pack |
| Foil stamping (gold, silver, holographic) | Metallic logo shine | Premium and limited editions |
| Spot UV / raised UV | Glossy accent on a matte base | Logos and patterns |
| Embossing / debossing | Raised or recessed texture | Tactile, high-end detail |
Soft-touch lamination gives a modern, tech feel, foil and spot UV highlight the logo, and embossing adds texture. For a fully engraved luxury build, see our custom engraved cigarette boxes.
Fitted inserts keep the device centered and turn the box into a controlled, premium unboxing.
| Insert / add-on | What it does | Best for |
|---|---|---|
| Foam insert (EPE / EVA) | Molded, firm device hold | Devices, glass, fragile parts |
| Cardboard partition | Separates multiple items | Multi-pack kits |
| Molded pulp tray | Eco-friendly fitted hold | Bulk and sustainable kits |
| Die-cut insert | Tailored to your product | Single-device precision |
A foam or die-cut insert stops the device rattling and scratching, while cardboard partitions and molded pulp trays organize multi-item kits. These boxes are also compatible with child-resistant and tamper-evident builds for retail readiness. Pair a launch kit with our custom lighter boxes for a matching promotional set.
Ready to build yours? Get a free quote and a free 3D proof now – email sales@apexiopackaging.com.
There is no minimum order; wholesale pricing scales with volume and most orders ship in about 8-12 business days.
Test a single device box first, then scale to a full run for lower per-unit pricing. Most orders leave our facility in about 8-12 business days once you approve the proof, with a RUSH lane for tight launch dates. Free digital mockups and samples are available before any bulk order.
Order now with zero MOQ and free US shipping — get your free quote today.
Helpful reading: our guide to cigarette box dimensions and size chart.
Give your vape line packaging that protects the device and elevates the brand. Start with zero risk: no minimums, free design, a free 3D mockup and free US shipping. Send us your device and vision, and our team builds a fitted, compliant-layout box that arrives intact and looks premium. Get your free quote and free design proof now – email sales@apexiopackaging.com.
| Box Style | Custom Electronic Cigarette Boxes |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 8-12 Business Days, RUSH |
| Shipping | FLAT |

14pt cardstock is a lightweight yet sturdy paperboard commonly used for product packaging, postcards, and promotional prints that require flexibility with reliable durability.

16pt cardstock offers a thicker, more durable structure than standard paperboard, making it ideal for business cards, premium packaging, and high-quality printed materials.

18pt cardstock provides enhanced rigidity and strength, perfect for luxury packaging boxes, product tags, and marketing materials requiring a premium and durable feel.

24pt cardstock is an ultra-thick paperboard delivering maximum strength and premium quality, commonly used for rigid packaging, luxury boxes, and high-end product presentation.

Thin yet durable E-flute corrugated cardboard (1/16") provides a smooth printing surface and reliable protection, making it ideal for lightweight retail and ecommerce packaging boxes.

B-flute corrugated board (1/8") offers excellent strength and cushioning, perfect for shipping boxes, product displays, inserts, and durable custom packaging solutions.

Strong white kraft corrugated stock with a clean printing surface enhances branding while delivering reliable protection for custom printed shipping and retail packaging boxes.

Eco-friendly brown kraft corrugated material provides excellent durability and strength, making it ideal for shipping boxes, inserts, sleeves, and sustainable packaging solutions.

Copper foil stamping adds a warm metallic shine that enhances logos and designs, giving packaging and printed materials a premium and sophisticated appearance.

Gold foil creates a luxurious metallic finish that highlights branding elements and adds an elegant touch to premium product packaging and marketing materials.

Silver foil stamping delivers a sleek metallic effect that enhances packaging aesthetics and makes logos or design elements stand out.

Holographic foil produces vibrant rainbow reflections that create eye-catching packaging designs and add a modern, futuristic look to products.

Debossing presses the design into the material surface, creating a subtle recessed effect that adds texture, depth, and elegance to packaging.

Embossing raises design elements above the surface, creating a bold 3D effect that enhances brand visibility and packaging appeal.

Fluorescent inks produce brighter, glowing colors that instantly grab attention and make packaging designs stand out on shelves.

Spot UV applies a glossy coating to selected design areas, creating contrast on matte surfaces and highlighting logos or graphics.

Matte lamination provides a smooth, non-glossy finish that enhances durability while giving packaging a sophisticated and elegant look.

Gloss lamination adds a shiny protective layer that boosts color vibrancy and makes packaging designs appear bright and eye-catching.

Velvet lamination creates a soft-touch texture that feels luxurious and enhances the premium look of high-end packaging.

Uncoated paperboard offers a natural, eco-friendly texture ideal for sustainable packaging and brands seeking an organic appearance.