Custom Electronic Cigarette Boxes

Custom electronic cigarette boxes protect vape devices, cartridges and disposables while giving your brand a premium, shelf-ready unboxing. A vape device is a precision product, and loose, generic packaging makes it feel cheap and lets it rattle in transit. At Apexio Packaging, we build custom electronic cigarette boxes in the USA for vape brands, pod systems, cartridge lines and disposable devices. With zero MOQ, free design, a free 3D mockup and free US shipping, you can order one sample box or a full wholesale run and get the same fitted hold and clean print. Get your free quote and free 3D design proof today — email sales@apexiopackaging.com or call +1 (855) 466-6990.

What Are Custom Electronic Cigarette Boxes?

Custom electronic cigarette boxes are printed cartons or rigid packs with fitted inserts, built to hold a vape device securely and present it at retail. Where a plain box lets a device slide, these boxes use a die-cut insert to lock the product in place, so it arrives scratch-free and looks premium on opening. Retail lines use printed SBS cartons, while luxury kits move to rigid board, and every layout leaves clear space for the required warning panel, barcode and tax stamp. Explore related formats on our custom cigarette boxes hub.

Which Brands Use Electronic Cigarette Boxes

Custom electronic cigarette boxes suit any brand shipping a device that must arrive intact and look premium. Retail vape brands use printed cartons for shelf impact, private-label and designer lines use rigid kits for a luxury feel, and disposable-device brands order high-volume runs on the zero-MOQ policy. Cartridge and pod brands use fitted trays for multi-item kits, and promotional teams add branded giveaway packs.

Which Electronic Box Style Fits Your Device?

The right style depends on the device, the price point and whether you ship a single unit or a full kit.

Box style	Best for	Why it works
Tuck-end carton	Single disposables and pods	Lightweight, cost-effective
Flip-top / hinge-lid	Retail device packs	Familiar feel, re-closes cleanly
Slide drawer (shell + tray)	Premium single devices	Smooth pull-open reveal
Rigid two-piece kit	Luxury and collector kits	Sturdy, high-end presentation
Magnetic-closure rigid	Multi-item vape kits	Secure, shareable unboxing

Choose the structure first, then the insert, board and finish. For a re-brandable outer layer, compare our custom sleeve cigarette boxes.

Standard Sizes

Custom electronic cigarette boxes are cut to any device, and the chart shows common vape-packaging formats.

Format (L x W x H)	Fits	Common use
100 x 25 x 20 mm (3.94 x 0.98 x 0.79 in)	Slim disposable / pen	Single disposables
95 x 45 x 22 mm (3.74 x 1.77 x 0.87 in)	Pod device + pods	Pod-system packs
120 x 60 x 25 mm (4.72 x 2.36 x 0.98 in)	Disposable + accessories	Retail device packs
160 x 90 x 40 mm (6.30 x 3.54 x 1.57 in)	Multi-item vape kit	Luxury and starter kits

These are starting points, not limits. We size every box around the exact device, add multi-compartment layouts for kits, and cut fully custom dimensions on request, so nothing shifts behind the lid.

Board and Material Options

Electronic cigarette boxes use SBS, rigid or corrugated board, specified in points and GSM to match the device weight.

Material / board	Weight	Best for
SBS paperboard	16pt (300 GSM)	Standard retail packs
SBS paperboard	18-20pt (350-400 GSM)	Most common device packs
SBS paperboard	22-24pt (450 GSM)	Heavy-duty and premium kits
Rigid board	40-60pt	Luxury vape kits and collector editions
E-flute corrugated	For 10/20-pack	Bulk and multi-pack shipping

18-20pt (350-400 GSM) SBS is the most common device-pack board, while rigid 40-60pt board carries luxury kits without bowing. E-flute corrugated protects multi-packs, and FSC-certified stock is available across every option.

Printing Options: Offset and Digital

We print electronic cigarette boxes by two methods, chosen by run size, artwork and deadline.

Printing method	Best for	Main strength
Offset printing	Larger wholesale runs	Sharpest detail, steady colour at scale
Digital printing	Short runs, samples, seasonal drops	No plates, fast and affordable

Offset printing uses plates for the crispest detail and steady colour across a large run. Digital printing skips plates, so a single sample or a short seasonal batch stays fast and affordable.

Colour Options: CMYK, PMS and RGB

Device packs print in CMYK and match exact Pantone (PMS) brand colours, while RGB stays for on-screen design.

Colour system	Use it for	Note
CMYK	Full-colour art, gradients, photos	Standard four-colour print
PMS (Pantone)	Exact logo and brand colours	Identical shade on every reprint
RGB	On-screen design and previews	Convert to CMYK before printing

CMYK reproduces rich flavour and device imagery, while Pantone (PMS) matching locks a signature brand colour across every SKU. Our CMYK, PMS and RGB colour guide explains the systems in plain terms.

Finishing and Surface Effects

Finishes make a device pack feel premium, and most pair one base finish with one or two accents.

Finish	Effect	Best for
Matte / gloss / soft-touch lamination	Sets the base surface feel	Every pack
Foil stamping (gold, silver, holographic)	Metallic logo shine	Premium and limited editions
Spot UV / raised UV	Glossy accent on a matte base	Logos and patterns
Embossing / debossing	Raised or recessed texture	Tactile, high-end detail

Soft-touch lamination gives a modern, tech feel, foil and spot UV highlight the logo, and embossing adds texture. For a fully engraved luxury build, see our custom engraved cigarette boxes.

Inserts, Trays and Add-Ons

Fitted inserts keep the device centered and turn the box into a controlled, premium unboxing.

Insert / add-on	What it does	Best for
Foam insert (EPE / EVA)	Molded, firm device hold	Devices, glass, fragile parts
Cardboard partition	Separates multiple items	Multi-pack kits
Molded pulp tray	Eco-friendly fitted hold	Bulk and sustainable kits
Die-cut insert	Tailored to your product	Single-device precision

A foam or die-cut insert stops the device rattling and scratching, while cardboard partitions and molded pulp trays organise multi-item kits. These boxes are also compatible with child-resistant and tamper-evident builds for retail readiness. Pair a launch kit with our custom lighter boxes for a matching promotional set. Ready to build yours? Get a free quote and a free 3D proof now – email sales@apexiopackaging.com or call +1 (855) 466-6990.

Serving Vape Brands Across the USA

We produce and ship electronic cigarette boxes free to vape brands nationwide. A California disposable brand may run soft-touch cartons with die-cut inserts, while a New York pod brand may choose a rigid kit. Apexio Packaging serves California, Texas, Florida, New York and Nevada, plus Los Angeles, Houston, Miami and Chicago, with free nationwide shipping on every order. Add our custom display boxes for counter merchandising.

Zero MOQ, Wholesale Pricing and Lead Time

There is no minimum order; wholesale pricing scales with volume and most orders ship in about 5-7 business days. Test a single device box first, then scale to a full run for lower per-unit pricing. Most orders leave our facility in about 5-7 business days once you approve the proof, with a RUSH lane for tight launch dates. Free digital mockups and samples are available before any bulk order. Order now with zero MOQ and free US shipping — get your free quote today.

Order Custom Electronic Cigarette Boxes Today

Give your vape line packaging that protects the device and elevates the brand. Start with zero risk: no minimums, free design, a free 3D mockup and free US shipping. Send us your device and vision, and our team builds a fitted, compliant-layout box that arrives intact and looks premium. Get your free quote and free design proof now – email sales@apexiopackaging.com or call +1 (855) 466-6990.