- sales@apexiopackaging.com
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Custom cardboard cigarette boxes made in the USA in flip-top, tuck-end and slide styles. Zero MOQ, free design and free US shipping. Get a free quote today!
Six simple steps stand between your idea and stunning custom packaging landing at your doorstep. No guesswork, no stress — just results.
| Box style | Best for | Why it works |
|---|---|---|
| Flip-top / hinge-lid carton | Standard retail packs | Familiar cigarette-pack feel, re-closes cleanly |
| Straight tuck-end | Simple, high-volume runs | Fast, economical, secure closure |
| Reverse tuck-end | Front-facing branding | Clean face panel for artwork |
| Slide drawer (shell + tray) | Premium retail packs | Smooth pull-open reveal |
| Perforated tear-open carton | Convenience-store display | Easy opening, retail-ready |
| Format (L x W x H) | Fits | Common use |
|---|---|---|
| 85 x 55 x 22 mm (3.35 x 2.17 x 0.87 in) | King-size 20-count pack | Most common retail format |
| 98 x 55 x 22 mm (3.86 x 2.17 x 0.87 in) | 100s (100 mm) pack | Extended-length packs |
| 85 x 45 x 16 mm (3.35 x 1.77 x 0.63 in) | Slim / super-slim pack | Premium and specialty lines |
| 230 x 88 x 44 mm (9.06 x 3.46 x 1.73 in) | 10-pack carton (approx.) | Wholesale and distribution |
| Material / board | Weight | Best for |
|---|---|---|
| SBS paperboard | 14pt (200 GSM) | Lightweight standard packs |
| SBS paperboard | 16pt (300 GSM) | Common retail packs |
| SBS paperboard | 18pt (350 GSM) | Most popular folding-carton choice |
| SBS paperboard | 20-24pt (400-450 GSM) | Reinforced mid-tier and collector packs |
| Kraft board | 14-24pt | Natural, recyclable look |
| E-flute corrugated | For 10/20-pack cartons | Shipping strength |
| Printing method | Best for | Main strength |
|---|---|---|
| Offset printing | Larger wholesale runs | Sharpest detail, steady colour at scale |
| Digital printing | Short runs, samples, test markets | No plates, fast and affordable |
| Colour system | Use it for | Note |
|---|---|---|
| CMYK | Full-colour art, gradients, photos | Standard four-colour print |
| PMS (Pantone) | Exact logo and brand colours | Identical shade on every reprint |
| RGB | On-screen design and previews | Convert to CMYK before printing |
| Finish | Effect | Best for |
|---|---|---|
| Matte / gloss lamination | Sets the base surface feel | Retail packs |
| Spot UV | Glossy accent on a matte base | Logos and patterns |
| Foil stamping (gold, silver) | Metallic logo shine | Premium and limited editions |
| Embossing / debossing | Raised or recessed texture | Tactile branding |
| Option | What it does | Best for |
|---|---|---|
| Foil inner liner | Metallic inner wrap | Classic cigarette-pack look |
| Custom inner lining | Branded interior surface | Premium presentation |
| Tear strip / perforation | Easy, clean opening | Retail convenience |
| Moisture-resistant coating | Guards print in transit | Humid climates and export |
| Box Style | Custom Cardboard Cigarette Boxes |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 4 – 8 Business Days, RUSH |
| Shipping | FLAT |
14pt cardstock is a lightweight yet sturdy paperboard commonly used for product packaging, postcards, and promotional prints that require flexibility with reliable durability.
16pt cardstock offers a thicker, more durable structure than standard paperboard, making it ideal for business cards, premium packaging, and high-quality printed materials.
18pt cardstock provides enhanced rigidity and strength, perfect for luxury packaging boxes, product tags, and marketing materials requiring a premium and durable feel.
24pt cardstock is an ultra-thick paperboard delivering maximum strength and premium quality, commonly used for rigid packaging, luxury boxes, and high-end product presentation.
Thin yet durable E-flute corrugated cardboard (1/16") provides a smooth printing surface and reliable protection, making it ideal for lightweight retail and ecommerce packaging boxes.
B-flute corrugated board (1/8") offers excellent strength and cushioning, perfect for shipping boxes, product displays, inserts, and durable custom packaging solutions.
Strong white kraft corrugated stock with a clean printing surface enhances branding while delivering reliable protection for custom printed shipping and retail packaging boxes.
Eco-friendly brown kraft corrugated material provides excellent durability and strength, making it ideal for shipping boxes, inserts, sleeves, and sustainable packaging solutions.
Copper foil stamping adds a warm metallic shine that enhances logos and designs, giving packaging and printed materials a premium and sophisticated appearance.
Gold foil creates a luxurious metallic finish that highlights branding elements and adds an elegant touch to premium product packaging and marketing materials.
Silver foil stamping delivers a sleek metallic effect that enhances packaging aesthetics and makes logos or design elements stand out.
Holographic foil produces vibrant rainbow reflections that create eye-catching packaging designs and add a modern, futuristic look to products.
Debossing presses the design into the material surface, creating a subtle recessed effect that adds texture, depth, and elegance to packaging.
Embossing raises design elements above the surface, creating a bold 3D effect that enhances brand visibility and packaging appeal.
Fluorescent inks produce brighter, glowing colors that instantly grab attention and make packaging designs stand out on shelves.
Spot UV applies a glossy coating to selected design areas, creating contrast on matte surfaces and highlighting logos or graphics.
Matte lamination provides a smooth, non-glossy finish that enhances durability while giving packaging a sophisticated and elegant look.
Gloss lamination adds a shiny protective layer that boosts color vibrancy and makes packaging designs appear bright and eye-catching.
Velvet lamination creates a soft-touch texture that feels luxurious and enhances the premium look of high-end packaging.
Uncoated paperboard offers a natural, eco-friendly texture ideal for sustainable packaging and brands seeking an organic appearance.
