Custom cardboard cigarette boxes made in the USA in flip-top, tuck-end and slide styles. Zero MOQ, free design and free US shipping. Get a free quote today!










Six simple steps stand between your idea and stunning custom packaging landing at your doorstep. No guesswork, no stress — just results.
Custom cardboard cigarette boxes are lightweight folding cartons that protect the pack, print sharp branding and keep per-unit costs low at volume.
Cardboard is the workhorse of cigarette packaging: strong enough to guard the pack, light enough to ship cheaply and smooth enough to print rich, retail-ready artwork. At Apexio Packaging, we make custom cardboard cigarette boxes in the USA for tobacco manufacturers, private-label brands and distributors. With zero MOQ, free design, a free 3D mockup and free US shipping, you can order one sample carton or a high-volume run and get the same clean fold and print.
Get your free quote and free 3D design proof today — email sales@apexiopackaging.com.
Custom cardboard cigarette boxes are printed folding cartons in SBS or kraft board, built to fit a pack and present a brand at retail.
Unlike rigid luxury packs, cardboard cartons fold flat, ship efficiently and run fast on offset presses, which makes them the cost-effective choice for mid-tier and high-volume lines. They still fully enclose the pack, hold their shape in transit and leave clear space for the required warning panel, tax stamp and barcode. For the full range of formats, see our custom cigarette boxes hub.
Custom cardboard cigarette boxes suit brands that need durable, affordable packaging at scale.
Tobacco manufacturers use them for core retail lines, private-label brands launch new SKUs on the zero-MOQ policy, and exporters and distributors order carton-friendly formats for bulk shipping. Convenience-store and display-ready runs benefit from perforated, tear-open cartons, while eco-minded brands choose recyclable kraft.
The right cardboard style depends on how the pack opens, how it displays and how much you run.
| Box style | Best for | Why it works |
|---|---|---|
| Flip-top / hinge-lid carton | Standard retail packs | Familiar cigarette-pack feel, re-closes cleanly |
| Straight tuck-end | Simple, high-volume runs | Fast, economical, secure closure |
| Reverse tuck-end | Front-facing branding | Clean face panel for artwork |
| Slide drawer (shell + tray) | Premium retail packs | Smooth pull-open reveal |
| Perforated tear-open carton | Convenience-store display | Easy opening, retail-ready |
Choose the structure first, then layer board, print and finish. For a re-brandable outer layer over an existing pack, compare our custom sleeve cigarette boxes.
Custom cardboard cigarette boxes are cut to any pack, and the chart shows the most requested industry-standard formats.
| Format (L x W x H) | Fits | Common use |
|---|---|---|
| 85 x 55 x 22 mm (3.35 x 2.17 x 0.87 in) | King-size 20-count pack | Most common retail format |
| 98 x 55 x 22 mm (3.86 x 2.17 x 0.87 in) | 100s (100 mm) pack | Extended-length packs |
| 85 x 45 x 16 mm (3.35 x 1.77 x 0.63 in) | Slim / super-slim pack | Premium and specialty lines |
| 230 x 88 x 44 mm (9.06 x 3.46 x 1.73 in) | 10-pack carton (approx.) | Wholesale and distribution |
These are starting points, not limits. We build slim, king, 100s and fully custom dimensions, plus 10-pack and master cartons, so the pack sits snug and the artwork wraps cleanly.
Cardboard cigarette boxes use SBS or kraft board, specified in points and GSM so every run is repeatable.
| Material / board | Weight | Best for |
|---|---|---|
| SBS paperboard | 14pt (200 GSM) | Lightweight standard packs |
| SBS paperboard | 16pt (300 GSM) | Common retail packs |
| SBS paperboard | 18pt (350 GSM) | Most popular folding-carton choice |
| SBS paperboard | 20-24pt (400-450 GSM) | Reinforced mid-tier and collector packs |
| Kraft board | 14-24pt | Natural, recyclable look |
| E-flute corrugated | For 10/20-pack cartons | Shipping strength |
18pt (350 GSM) SBS is the popular folding-carton choice, balancing print quality with a solid feel, while heavier 20-24pt board reinforces premium packs. Kraft gives a recyclable, natural look, and E-flute corrugated protects multi-pack cartons. FSC-certified stock is available across every option.
We print cardboard cigarette boxes by two methods, chosen by run size, artwork and deadline.
| Printing method | Best for | Main strength |
|---|---|---|
| Offset printing | Larger wholesale runs | Sharpest detail, steady color at scale |
| Digital printing | Short runs, samples, test markets | No plates, fast and affordable |
Offset printing uses plates for the crispest detail and steady color across a large run, which suits established retail lines. Digital printing skips plates, so a single sample or a short test-market batch stays fast and affordable.
We print in full CMYK for photos and artwork and match exact Pantone (PMS) colors for logos, then confirm every color on your digital proof. Our color guide explains CMYK, PMS and RGB in plain terms.
Finishes lift a cardboard pack from plain to premium, and most pair one base finish with one or two accents.
| Finish | Effect | Best for |
|---|---|---|
| Matte / gloss lamination | Sets the base surface feel | Retail packs |
| Spot UV | Glossy accent on a matte base | Logos and patterns |
| Foil stamping (gold, silver) | Metallic logo shine | Premium and limited editions |
| Embossing / debossing | Raised or recessed texture | Tactile branding |
Lamination sets the base feel, spot UV draws the eye to a logo, and foil or embossing signals a step up in quality. For a fully engraved, tactile build, see our custom engraved cigarette boxes.
Add-ons complete the pack, protect the contents and improve the retail experience.
| Option | What it does | Best for |
|---|---|---|
| Foil inner liner | Metallic inner wrap | Classic cigarette-pack look |
| Custom inner lining | Branded interior surface | Premium presentation |
| Tear strip / perforation | Easy, clean opening | Retail convenience |
| Moisture-resistant coating | Guards print in transit | Humid climates and export |
A foil inner liner delivers the familiar pack feel, a moisture-resistant coating protects print during shipping, and a tear strip speeds opening. Pair the pack with our custom lighter boxes for a matching promotional set.
Ready to build yours? Get a free quote and a free 3D proof now – email sales@apexiopackaging.com.
There is no minimum order; wholesale pricing scales with volume and most orders ship in about 8-12 business days.
Test a single carton first, then scale to a full run for lower per-unit pricing. Most orders leave our facility in about 8-12 business days once you approve the proof, with a RUSH lane for tight launch dates. Free digital mockups and samples are available before any bulk order.
Order now with zero MOQ and free US shipping — get your free quote today.
Helpful reading: our guide to cigarette box dimensions and size chart.
Give your tobacco line packaging that protects the pack, prints clean and stays retail-ready. Start with zero risk: no minimums, free design, a free 3D mockup and free US shipping. Send us your pack size and brand, and our team turns it into durable, compliant-layout cardboard packaging. Get your free quote and free design proof now – email sales@apexiopackaging.com.
| Box Style | Custom Cardboard Cigarette Boxes |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 8-12 Business Days, RUSH |
| Shipping | FLAT |

14pt cardstock is a lightweight yet sturdy paperboard commonly used for product packaging, postcards, and promotional prints that require flexibility with reliable durability.

16pt cardstock offers a thicker, more durable structure than standard paperboard, making it ideal for business cards, premium packaging, and high-quality printed materials.

18pt cardstock provides enhanced rigidity and strength, perfect for luxury packaging boxes, product tags, and marketing materials requiring a premium and durable feel.

24pt cardstock is an ultra-thick paperboard delivering maximum strength and premium quality, commonly used for rigid packaging, luxury boxes, and high-end product presentation.

Thin yet durable E-flute corrugated cardboard (1/16") provides a smooth printing surface and reliable protection, making it ideal for lightweight retail and ecommerce packaging boxes.

B-flute corrugated board (1/8") offers excellent strength and cushioning, perfect for shipping boxes, product displays, inserts, and durable custom packaging solutions.

Strong white kraft corrugated stock with a clean printing surface enhances branding while delivering reliable protection for custom printed shipping and retail packaging boxes.

Eco-friendly brown kraft corrugated material provides excellent durability and strength, making it ideal for shipping boxes, inserts, sleeves, and sustainable packaging solutions.

Copper foil stamping adds a warm metallic shine that enhances logos and designs, giving packaging and printed materials a premium and sophisticated appearance.

Gold foil creates a luxurious metallic finish that highlights branding elements and adds an elegant touch to premium product packaging and marketing materials.

Silver foil stamping delivers a sleek metallic effect that enhances packaging aesthetics and makes logos or design elements stand out.

Holographic foil produces vibrant rainbow reflections that create eye-catching packaging designs and add a modern, futuristic look to products.

Debossing presses the design into the material surface, creating a subtle recessed effect that adds texture, depth, and elegance to packaging.

Embossing raises design elements above the surface, creating a bold 3D effect that enhances brand visibility and packaging appeal.

Fluorescent inks produce brighter, glowing colors that instantly grab attention and make packaging designs stand out on shelves.

Spot UV applies a glossy coating to selected design areas, creating contrast on matte surfaces and highlighting logos or graphics.

Matte lamination provides a smooth, non-glossy finish that enhances durability while giving packaging a sophisticated and elegant look.

Gloss lamination adds a shiny protective layer that boosts color vibrancy and makes packaging designs appear bright and eye-catching.

Velvet lamination creates a soft-touch texture that feels luxurious and enhances the premium look of high-end packaging.

Uncoated paperboard offers a natural, eco-friendly texture ideal for sustainable packaging and brands seeking an organic appearance.