Custom resealable mylar bags in high-barrier foil film — reclosable zipper pouches for coffee, snacks, herbs & retail. USA-made, zero MOQ & free shipping!










Six simple steps stand between your idea and stunning custom packaging landing at your doorstep. No guesswork, no stress — just results.
Resealable mylar bags are high-barrier foil pouches with a reclosable zipper that keeps coffee, snacks, herbs and retail goods fresh while blocking moisture, oxygen and light.
Products that get used a few servings at a time need a pack that closes again, not one that is torn open once. At Apexio Packaging, we make custom resealable mylar bags in the USA for coffee roasters, snack brands, herbal sellers and retail packagers. With zero MOQ, free design, a free 3D mockup and free US shipping, you can order one test pouch or a full run in the same high-barrier film.
Get your free quote and free 3D design proof today – email sales@apexiopackaging.com.
Resealable mylar bags pair a reclosable zipper with a strong moisture-and-oxygen barrier and retail-ready branding.
Freshness drops off once a pack is opened and left open, and the zipper on every resealable mylar bag lets customers reclose it to protect the product between uses. The multilayer foil wall slows moisture and oxygen, and the full print area carries a professional retail look. Under the print sits a PET, foil and PE laminate that carries the barrier, not paperboard.
These pouches suit any brand whose product is used over several days or servings.
Coffee roasters seal reclosable bean bags, snack brands pack multi-serve mixes, and herbal and pet-treat sellers want a pack that recloses. Many pair a matte pouch with a valve or hang hole, and brands wanting the ziplock style specifically use our mylar ziplock bags. Zero MOQ lets a startup launch one SKU at a time.
Sizes are matched to your fill weight, and the chart shows the most requested reclosable capacities.
| Capacity | Pouch size (W x H, inches) | Common use |
|---|---|---|
| 7 g | 3 x 4.5 in | Single-serve snacks and samples |
| 1 oz | 4 x 6 in | Herbs, treats and small packs |
| 3.5 oz | 4.5 x 7 in | Standard retail snack and coffee bags |
| 1 lb | 6 x 9 in (gusseted) | Bulk coffee and dry goods |
| Custom | Any size | Refills, multipacks and large packs |
These are starting points. We cut fully custom dimensions and gussets, and stand-up, flat and gusseted zipper formats are all available – for larger reclosable packs see our mylar bags for food storage.
Resealable mylar bags are specified by mil thickness and laminate, both chosen for barrier and durability.
| Material / structure | Thickness | Best for |
|---|---|---|
| PET / foil / PE laminate | 3.5-5 mil | High-barrier reclosable packaging |
| White PET / foil / PE | 3.5-5 mil | Bright print with product panel |
| Kraft / foil / PE | 4-5 mil | Natural, earthy retail look |
| Clear / foil (window) | 3.5-4 mil | Showing coffee or snacks |
A higher mil (or micron) gives a tougher, puncture-resistant pouch, while the aluminium foil core delivers the moisture and oxygen barrier and the zipper adds reclosability. Our food-grade laminates are built for food-contact use; see FDA food-contact guidance when packaging edible products.
We print these pouches by three methods, chosen by run size, artwork and deadline.
| Printing method | Best for | Main strength |
|---|---|---|
| Digital printing | Short runs, samples, new SKUs | No plates, fast and affordable |
| Rotogravure | Large runs, photographic art | Richest detail and color at scale |
| Flexographic | Mid-to-large repeat runs | Cost-effective for solid brand colors |
Digital keeps a first run affordable, rotogravure delivers photographic detail at scale, and flexo suits repeat brand-color runs. There is room for your logo, product name and a nutrition or usage panel.
We print in full CMYK for photos and artwork and match exact Pantone (PMS) colors for logos, then confirm every color on your digital proof. Our color guide explains CMYK, PMS and RGB in plain terms.
Finishes decide whether your resealable pouch reads natural and matte or bright and glossy.
| Finish | Effect | Best for |
|---|---|---|
| Matte film | Soft, non-glare surface | Natural, premium products |
| Gloss film | Bright, high-shine surface | Bold retail impact |
| Soft-touch film | Velvety tactile feel | Premium retail lines |
| Spot gloss on matte | Shine accent on a matte base | Logos and key graphics |
| Metallic or holographic foil | Reflective shine | Standout branding |
Matte with a spot-gloss logo is the most popular premium look, while gloss and foil add shelf drama. A clear window shows the coffee or snacks without opening the zipper.
Add-ons build on the reclosable zipper to fit specific products and displays.
| Feature / add-on | What it does | Best for |
|---|---|---|
| Resealable zipper | Press-to-close reclosability | Coffee, snacks, herbs, refills |
| Tear notch | Easy first opening above the zipper | Single-serve and retail packs |
| Degassing valve | Vents coffee CO2 without letting air in | Fresh-roasted coffee |
| Hang hole | Displays on retail pegs | Small retail packs |
| Child-resistant zipper | Certified restricted-access closure | Products needing CR packaging |
A valve suits fresh coffee, a tear notch above the zipper gives a clean first opening, and a child-resistant zipper is available where restricted access is required – closures we also build into our mylar weed bags. Ready to build yours? Get a free quote and 3D proof – email sales@apexiopackaging.com.
A resealable mylar bag holds back moisture, oxygen and light and recloses to protect freshness between uses.
The foil laminate blocks light and slows the oxygen and humidity that stale product, and reclosing the zipper keeps that protection working after the pack is opened. Match a higher mil and full foil layer for the strongest barrier, and keep freshness claims tied to your film spec and test data.
There is no minimum order, and wholesale pricing improves as volume grows.
Test a single resealable pouch first, then scale to a larger run for lower per-unit pricing – never a forced minimum. Standard production runs about 8-12 business days after proof approval, with a RUSH lane. Retail sellers often pair these pouches with our custom food boxes.
Order now with zero MOQ and free US shipping – get your free quote today.
We review every resealable mylar bag for seal, zipper, barrier and print before it ships.
We check heat-seal strength, zipper reclose function over repeated use, film gauge and print registration, and confirm the laminate is intact with no pinholes. Brands that switch to printed reclosable pouches report a more professional retail presence [illustrative].
Helpful reading: our guide to how to seal mylar bags.
Give your coffee, snacks or herbs a reclosable, high-barrier pouch that protects and sells them. Start with zero risk: no minimums, free design and free US shipping. Send us your product and fill weight, and we turn it into a printed resealable mylar bag – email sales@apexiopackaging.com.
| Box Style | Resealable Mylar Bags |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 8-12 Business Days, RUSH |
| Shipping | FLAT |

14pt cardstock is a lightweight yet sturdy paperboard commonly used for product packaging, postcards, and promotional prints that require flexibility with reliable durability.

16pt cardstock offers a thicker, more durable structure than standard paperboard, making it ideal for business cards, premium packaging, and high-quality printed materials.

18pt cardstock provides enhanced rigidity and strength, perfect for luxury packaging boxes, product tags, and marketing materials requiring a premium and durable feel.

24pt cardstock is an ultra-thick paperboard delivering maximum strength and premium quality, commonly used for rigid packaging, luxury boxes, and high-end product presentation.

Thin yet durable E-flute corrugated cardboard (1/16") provides a smooth printing surface and reliable protection, making it ideal for lightweight retail and ecommerce packaging boxes.

B-flute corrugated board (1/8") offers excellent strength and cushioning, perfect for shipping boxes, product displays, inserts, and durable custom packaging solutions.

Strong white kraft corrugated stock with a clean printing surface enhances branding while delivering reliable protection for custom printed shipping and retail packaging boxes.

Eco-friendly brown kraft corrugated material provides excellent durability and strength, making it ideal for shipping boxes, inserts, sleeves, and sustainable packaging solutions.

Copper foil stamping adds a warm metallic shine that enhances logos and designs, giving packaging and printed materials a premium and sophisticated appearance.

Gold foil creates a luxurious metallic finish that highlights branding elements and adds an elegant touch to premium product packaging and marketing materials.

Silver foil stamping delivers a sleek metallic effect that enhances packaging aesthetics and makes logos or design elements stand out.

Holographic foil produces vibrant rainbow reflections that create eye-catching packaging designs and add a modern, futuristic look to products.

Debossing presses the design into the material surface, creating a subtle recessed effect that adds texture, depth, and elegance to packaging.

Embossing raises design elements above the surface, creating a bold 3D effect that enhances brand visibility and packaging appeal.

Fluorescent inks produce brighter, glowing colors that instantly grab attention and make packaging designs stand out on shelves.

Spot UV applies a glossy coating to selected design areas, creating contrast on matte surfaces and highlighting logos or graphics.

Matte lamination provides a smooth, non-glossy finish that enhances durability while giving packaging a sophisticated and elegant look.

Gloss lamination adds a shiny protective layer that boosts color vibrancy and makes packaging designs appear bright and eye-catching.

Velvet lamination creates a soft-touch texture that feels luxurious and enhances the premium look of high-end packaging.

Uncoated paperboard offers a natural, eco-friendly texture ideal for sustainable packaging and brands seeking an organic appearance.