Halloween popcorn boxes in food-grade, grease-resistant board with pumpkin, ghost and bat designs. Zero MOQ, free design and free US shipping. Get a free quote.










Six simple steps stand between your idea and stunning custom packaging landing at your doorstep. No guesswork, no stress — just results.
Halloween popcorn boxes serve treats in spooky, food-safe packaging that fits classroom parties, trick-or-treat and themed events.
Halloween is a date-driven season, and the right box makes a treat feel like part of the fun. At Apexio Packaging, we make Halloween popcorn boxes in the USA on food-grade, grease-resistant board with pumpkins, ghosts, bats and custom spooky art. With zero MOQ, free design, a free 3D mockup and free US shipping, you can order one sample or a bulk seasonal run – just order early to beat the October rush.
Get your free quote and free 3D design proof today – email sales@apexiopackaging.com.
These themed, food-safe treat boxes are printed with spooky art and optional die-cut shapes.
We print full-color pumpkins, ghosts, bats and spiderwebs, and we can die-cut pumpkin or coffin silhouettes for extra character. Built on grease-resistant board, they hold popcorn, candy or snack mixes safely for handing out. The panels also carry a child’s name, party date or brand logo, so a treat feels personal.
Themed treat boxes suit anyone handing out popcorn and candy in October.
Schools and classrooms use them for party treats, families use them for trick-or-treat handouts, and cinemas, cafes and confectionery brands use them for seasonal displays. Event planners use them for themed parties. For matching single-serve favors, many buyers add our custom mini popcorn boxes.
Themed boxes run from treat-size to sharing, mapped here in ounces and cups to real dimensions.
| Capacity | Approx. dimensions (L x W x H) | Typical use |
|---|---|---|
| 1-2 oz (about 0.5 cup) | 2.5 x 1.75 x 3.5 in | Trick-or-treat and classroom treats |
| 3-4 oz (about 1 cup) | 3.5 x 2.5 x 4.5 in | Party single serving |
| 6 oz (about 2 cups) | 3.75 x 3.75 x 8 in | Themed sharing box |
| Custom die-cut shape | Built to your design | Pumpkin and coffin silhouettes |
Treat sizes suit handouts and classrooms, while larger boxes suit party tables. We also cut custom die-cut shapes so the box itself becomes part of the decor.
These boxes use food-grade, grease-resistant board safe for treats and snacks.
| Material / board | Weight | Best for |
|---|---|---|
| Food-grade SBS paperboard | 14-18 pt | Vivid orange and black printing |
| Grease-resistant coated board | 16-20 pt | Buttered popcorn and snack mixes |
| Kraft paperboard | 14-18 pt | Rustic and natural themes |
| Specialty textured stock | approx. 16 pt | Premium themed boxes |
Smooth SBS makes orange and black pop, a grease-resistant coating protects the print from buttery treats, and kraft suits a rustic harvest look. Every board is food-contact safe, a trust signal parents and schools look for.
We print these themed boxes by two methods, chosen by run size, artwork and deadline.
| Printing method | Best for | Main strength |
|---|---|---|
| Offset printing | Larger cinema and retail runs | Sharpest detail, steady color at scale |
| Digital printing | Short runs, samples, seasonal drops | No plates, fast and affordable |
Digital printing suits short, dated seasonal runs and personalized treats with no plates, while offset holds vivid color across a large classroom or retail order. We recommend the better route free. For matching full-color art, see our custom printed popcorn boxes.
We print in full CMYK for photos and artwork and match exact Pantone (PMS) colors for logos, then confirm every color on your digital proof. Our color guide explains CMYK, PMS and RGB in plain terms.
Finishes make a themed box pop and protect the print from oily treats.
| Finish / coating | Effect | Best for |
|---|---|---|
| Gloss lamination | Bright, punchy spooky art | Party and retail boxes |
| Matte lamination | Moody, modern look | Premium themed boxes |
| Grease-resistant coating | Oil and butter barrier | Buttered popcorn treats |
| Spot UV / glow accent | Highlights spooky elements | Eye-catching displays |
Gloss makes orange and black pop, matte gives a moody look, a grease-resistant coating protects the art from buttery treats, and a spot-UV accent highlights a ghost or pumpkin.
Add-ons make a Halloween box more fun and more personal.
| Add-on | What it does | Best for |
|---|---|---|
| Pumpkin / coffin die-cut | Themed box silhouette | Decor and displays |
| Name / date panel | Personalises the treat | Classroom and party favors |
| Carry handle | Easy for kids to hold | Trick-or-treat handouts |
| Window cut-out | Shows the treat inside | Retail and gift boxes |
A pumpkin or coffin die-cut turns the box into decor, a name panel personalizes a classroom treat, and a handle makes it easy for small hands to carry on Halloween night.
Ready to build yours? Get a free quote and a free 3D proof now – email sales@apexiopackaging.com.
These treat boxes are built on food-grade, grease-resistant board safe for direct contact with popcorn and candy.
Because kids eat straight from these boxes, treat safety matters most. We use food-grade board with a grease-resistant coating and food-contact-safe inks in line with FDA food-contact guidance, so they are safe for popcorn, candy and snack mixes at parties and trick-or-treat.
Ordering Halloween popcorn boxes stays simple, with zero MOQ, free design and free US shipping.
Order a single sample to check the spooky print, then scale to a seasonal run. Standard production runs about 8-12 business days after proof approval, so order a few weeks before Halloween; a RUSH option covers late dates. There is no minimum – 100 or more units simply lowers your cost per box. Pair them with our custom take out boxes for party food service.
Order now with zero MOQ and free US shipping – get your free quote today.
We review every Halloween popcorn box for print, color, coating and fit before it ships.
We check the orange and black against your proof, confirm coating and die-cut accuracy, and make sure the box holds treats without leaking oil. The result is a themed, food-safe box that lands the Halloween look and holds up to buttery popcorn.
Helpful reading: our guide to what cardstock is.
Make this Halloween the tastiest yet. Start with zero risk: no minimums, free design, a free 3D mockup and free US shipping on every order. Send us your theme and any names, and our team turns them into food-safe spooky boxes ready for parties and trick-or-treat – just order early. Get your free quote now – email sales@apexiopackaging.com.
| Box Style | Halloween Popcorn Boxes |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 8-12 Business Days, RUSH |
| Shipping | FLAT |

14pt cardstock is a lightweight yet sturdy paperboard commonly used for product packaging, postcards, and promotional prints that require flexibility with reliable durability.

16pt cardstock offers a thicker, more durable structure than standard paperboard, making it ideal for business cards, premium packaging, and high-quality printed materials.

18pt cardstock provides enhanced rigidity and strength, perfect for luxury packaging boxes, product tags, and marketing materials requiring a premium and durable feel.

24pt cardstock is an ultra-thick paperboard delivering maximum strength and premium quality, commonly used for rigid packaging, luxury boxes, and high-end product presentation.

Thin yet durable E-flute corrugated cardboard (1/16") provides a smooth printing surface and reliable protection, making it ideal for lightweight retail and ecommerce packaging boxes.

B-flute corrugated board (1/8") offers excellent strength and cushioning, perfect for shipping boxes, product displays, inserts, and durable custom packaging solutions.

Strong white kraft corrugated stock with a clean printing surface enhances branding while delivering reliable protection for custom printed shipping and retail packaging boxes.

Eco-friendly brown kraft corrugated material provides excellent durability and strength, making it ideal for shipping boxes, inserts, sleeves, and sustainable packaging solutions.

Copper foil stamping adds a warm metallic shine that enhances logos and designs, giving packaging and printed materials a premium and sophisticated appearance.

Gold foil creates a luxurious metallic finish that highlights branding elements and adds an elegant touch to premium product packaging and marketing materials.

Silver foil stamping delivers a sleek metallic effect that enhances packaging aesthetics and makes logos or design elements stand out.

Holographic foil produces vibrant rainbow reflections that create eye-catching packaging designs and add a modern, futuristic look to products.

Debossing presses the design into the material surface, creating a subtle recessed effect that adds texture, depth, and elegance to packaging.

Embossing raises design elements above the surface, creating a bold 3D effect that enhances brand visibility and packaging appeal.

Fluorescent inks produce brighter, glowing colors that instantly grab attention and make packaging designs stand out on shelves.

Spot UV applies a glossy coating to selected design areas, creating contrast on matte surfaces and highlighting logos or graphics.

Matte lamination provides a smooth, non-glossy finish that enhances durability while giving packaging a sophisticated and elegant look.

Gloss lamination adds a shiny protective layer that boosts color vibrancy and makes packaging designs appear bright and eye-catching.

Velvet lamination creates a soft-touch texture that feels luxurious and enhances the premium look of high-end packaging.

Uncoated paperboard offers a natural, eco-friendly texture ideal for sustainable packaging and brands seeking an organic appearance.