Custom t-shirt bags made in the USA from strong HDPE & LDPE plastic with built-in handles. Zero MOQ, free design & free US shipping for retail. Free quote!










Six simple steps stand between your idea and stunning custom packaging landing at your doorstep. No guesswork, no stress — just results.
Custom t-shirt bags are lightweight, high-strength HDPE or LDPE plastic bags with built-in handles that carry retail and grocery purchases fast while advertising your brand at every checkout.
A plain, tear-prone bag slows the line and misses the branding chance at every sale. At Apexio Packaging, we make custom t-shirt bags in the USA from strong HDPE and LDPE plastic with reinforced built-in handles that open fast and carry weight without splitting. With zero MOQ, free design, a free 3D mockup and free US shipping, order a single branded sample or a full wholesale run and get the same durable, high-throughput build.
Get your free quote and free 3D design proof today – email sales@apexiopackaging.com.
Custom t-shirt bags are plastic checkout bags with two loop handles and a gusseted body, printed with your store branding.
Named for the t-shirt shape of the die-cut handles, they are made from HDPE or LDPE plastic in a gusseted design that opens wide and packs fast at the register. The film carries weight without tearing, stacks or racks for quick dispensing, and the printed panel turns every bag into mobile advertising. The result speeds up checkout, protects the purchase and markets your store on the street.
Custom t-shirt bags suit any high-volume checkout that needs fast, strong, low-cost carry.
Grocery stores, supermarkets and convenience stores use them by the thousands, while clothing outlets, pharmacies and takeaway counters rely on the quick-open handles at busy registers. New retailers use the zero-MOQ policy to test branded plastic bags. Many pair them with our custom shopping bags for a premium tier.
Bags are made to any size, and the chart shows the most requested t-shirt bag dimensions with what they hold.
| Bag size (W x G x H) | Fits / capacity | Common use |
|---|---|---|
| 8 x 4 x 16 in | Small items, ~10 lb | Convenience and small retail |
| 11.5 x 6.5 x 21 in | Grocery load, ~15-20 lb | Standard supermarket bag |
| 12 x 7 x 22 in | Bulk purchases, ~25 lb | Large grocery and bulk retail |
| Custom gauge | Any weight rating | Heavy-duty or reusable bags |
These are common sizes, not limits. We build every custom t-shirt bag to your load, widen the gusset for bulk and increase the gauge for heavier weights, so the bag opens fast and carries a full load.
T-shirt bag material is a food-safe plastic film chosen for strength, flexibility and weight rating.
| Material | Typical thickness | Best for |
|---|---|---|
| HDPE (high-density) | 12-20 micron | Strong, crinkly grocery bags |
| LDPE (low-density) | 20-50 micron | Softer, smoother retail bags |
| Reusable heavy-duty HDPE | 30-50 micron | Thick, long-life carry |
| Compostable / biodegradable | 20-40 micron | Eco-focused retailers |
HDPE is the strong, lightweight film that defines the classic grocery bag, LDPE is softer and smoother for retail, and reusable heavy-duty HDPE lasts far longer. Compostable and biodegradable films suit eco-focused stores, and every plastic is food-safe for direct grocery contact.
We print t-shirt bags by three methods, chosen by run size, artwork and color count.
| Printing method | Best for | Main strength |
|---|---|---|
| Flexographic | High-volume plastic runs | Fast, cost-effective at scale |
| Gravure / roto | Very large photographic runs | Sharpest detail on film |
| Screen printing | Bold logos, short runs | Solid spot-color coverage |
Flexo prints large plastic runs at the lowest cost, gravure delivers the crispest detail on very high volumes, and screen printing lays down bold spot-color logos on shorter runs. Tell us the quantity and artwork and we recommend the most cost-effective route free.
We print in full CMYK for photos and artwork and match exact Pantone (PMS) colors for logos, then confirm every color on your digital proof. Our color guide explains CMYK, PMS and RGB in plain terms.
Finish and gauge decide how the bag looks, feels and how much weight it carries.
| Option | Effect | Best for |
|---|---|---|
| Gloss film | Bright, shiny surface | Vibrant printed branding |
| Matte film | Subtle, low-glare look | Premium retail feel |
| Extra gauge | Higher weight rating | Heavy or bulk loads |
| Anti-slip texture | Better grip and stacking | Fast-paced checkouts |
A gloss film makes print colors pop, a matte film gives a premium low-glare look, and extra gauge raises the weight rating. Anti-slip texture helps bags grip and stack for dispensing.
Handles and dispensing features decide how fast the bag opens and how it feeds at the counter.
| Option | What it does | Best for |
|---|---|---|
| Built-in t-shirt handle | Quick-grab loop carry | Standard checkout bags |
| Reinforced handle | Extra strength under load | Heavy grocery orders |
| Block header / tab | Neat wall or rack pack | Fast register dispensing |
| Perforated rolls | Tear-off one at a time | Produce and bulk counters |
| Wide gusset | Opens for bulky items | Bulk and boxed goods |
The built-in t-shirt handle opens fast for quick carry, reinforced handles and a wide gusset take heavier loads, and perforated rolls speed up dispensing. We match the gauge and handle to your load so nothing tears at the register.
Ready to brand every checkout bag? Get a free quote and a free 3D proof now – email sales@apexiopackaging.com.
Every t-shirt bag uses food-safe plastic so groceries and fresh produce travel safely.
Because they carry groceries and fresh produce, we use food-safe film and follow FDA food-contact guidance, so the plastic is safe against food. Recyclable, compostable and biodegradable options help stores meet sustainability goals, and brands with packaged goods often add our mylar bags for related products.
Ordering wholesale t-shirt bags stays simple, with zero MOQ, free design and free US shipping.
Order a single bag to test your branding, or a large run for daily service. Standard production runs about 8-12 business days after proof approval, with a RUSH option for tight deadlines. We create 3D mockups first, so you approve size, gauge and artwork before printing. Browse the full custom printed bags range for more styles.
Order now with zero MOQ and free US shipping – get your free quote today.
We review every t-shirt bag for handle strength, seal, print and weight rating before it ships.
We check handle and seam strength, seal integrity, print registration and the rated load before the bag ships. Stores that switch from plain to printed custom t-shirt bags typically report faster checkouts and stronger brand visibility.
Helpful reading: our guide to what kraft paper is and why it works for packaging.
Your t-shirt bag leaves the store on every sale and works as free advertising. Start with zero risk: no minimums, free design, a free 3D mockup and free US shipping. Send us your sizes and brand, and our team turns them into strong printed t-shirt bags that speed up the line and market your store. Get your free quote and free design proof now – email sales@apexiopackaging.com.
| Box Style | Custom T-Shirt Bags |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 8-12 Business Days, RUSH |
| Shipping | FLAT |

14pt cardstock is a lightweight yet sturdy paperboard commonly used for product packaging, postcards, and promotional prints that require flexibility with reliable durability.

16pt cardstock offers a thicker, more durable structure than standard paperboard, making it ideal for business cards, premium packaging, and high-quality printed materials.

18pt cardstock provides enhanced rigidity and strength, perfect for luxury packaging boxes, product tags, and marketing materials requiring a premium and durable feel.

24pt cardstock is an ultra-thick paperboard delivering maximum strength and premium quality, commonly used for rigid packaging, luxury boxes, and high-end product presentation.

Thin yet durable E-flute corrugated cardboard (1/16") provides a smooth printing surface and reliable protection, making it ideal for lightweight retail and ecommerce packaging boxes.

B-flute corrugated board (1/8") offers excellent strength and cushioning, perfect for shipping boxes, product displays, inserts, and durable custom packaging solutions.

Strong white kraft corrugated stock with a clean printing surface enhances branding while delivering reliable protection for custom printed shipping and retail packaging boxes.

Eco-friendly brown kraft corrugated material provides excellent durability and strength, making it ideal for shipping boxes, inserts, sleeves, and sustainable packaging solutions.

Copper foil stamping adds a warm metallic shine that enhances logos and designs, giving packaging and printed materials a premium and sophisticated appearance.

Gold foil creates a luxurious metallic finish that highlights branding elements and adds an elegant touch to premium product packaging and marketing materials.

Silver foil stamping delivers a sleek metallic effect that enhances packaging aesthetics and makes logos or design elements stand out.

Holographic foil produces vibrant rainbow reflections that create eye-catching packaging designs and add a modern, futuristic look to products.

Debossing presses the design into the material surface, creating a subtle recessed effect that adds texture, depth, and elegance to packaging.

Embossing raises design elements above the surface, creating a bold 3D effect that enhances brand visibility and packaging appeal.

Fluorescent inks produce brighter, glowing colors that instantly grab attention and make packaging designs stand out on shelves.

Spot UV applies a glossy coating to selected design areas, creating contrast on matte surfaces and highlighting logos or graphics.

Matte lamination provides a smooth, non-glossy finish that enhances durability while giving packaging a sophisticated and elegant look.

Gloss lamination adds a shiny protective layer that boosts color vibrancy and makes packaging designs appear bright and eye-catching.

Velvet lamination creates a soft-touch texture that feels luxurious and enhances the premium look of high-end packaging.

Uncoated paperboard offers a natural, eco-friendly texture ideal for sustainable packaging and brands seeking an organic appearance.