Custom Printed Mailer Boxes

(4.7 / 5) (92 reviews)

Custom Printed Mailer Boxes are perfect for secure shipping and strong brand presentation. Made from durable materials, they protect products while showcasing vibrant, high-quality printing. Fully customizable in size, design, and finish, these boxes help enhance unboxing experiences, boost brand recognition, and create a lasting impression on customers.

Customize Your Box

🔧 Dimensions
More Info
🔧 Add Ons
🧑 Personal Info
📰 Upload Artwork
Your Journey With Us

We Handle the Hard Part,
You Enjoy the Results

Six simple steps stand between your idea and stunning custom packaging landing at your doorstep. No guesswork, no stress — just results.

01
Share Your
Requirements
Tell us the vision, size, material — we take it from here.
02
We Design
Your Vision
Our team brings your brand to life with custom artwork.
03
See It In
Stunning 3D
Rotate, zoom, inspect — see exactly what you'll get.
04
You Approve,
We Print
One click to approve — then the presses start rolling.
05
Crafted With
Precision
Premium machines, strict quality checks, flawless output.
06
Delivered to
Your Door
Fast global shipping — unbox packaging that wows.

Custom Printed Mailer Boxes – Branded Shipping Packaging Solutions

Upgrade your brand’s shipping experience with custom printed mailer boxes designed for durability, protection, and high-impact branding. Perfect for e-commerce stores, subscription box services, and retail businesses, these boxes ensure products arrive safely while delivering a professional unboxing experience. Built for strength and visual appeal, our mailer boxes and Custom Kraft Mailer Boxes help businesses across the USA enhance brand recognition with every shipment.

High-Quality Materials & Printing

Our custom printed mailer boxes are manufactured using shipping-grade materials to protect products during transit. Material Options:
  • Corrugated cardboard (E-flute, B-flute, Double-wall, custom flute options)
  • Premium kraft mailer board
  • White cardboard stock
  • FSC-certified, recyclable, and eco-friendly materials
Printing & Finishing Options:
  • Full-color CMYK printing & Pantone color matching
  • Digital & offset printing
  • Interior and exterior logo placement
  • Foil stamping (gold, silver, holographic)
  • Embossing & debossing
  • Spot UV / raised UV highlights
  • Matte, gloss, or soft-touch lamination
  • Optional water-based protective coatings for retail and shipping durability
Our printing ensures vibrant colors, sharp graphics, and consistent brand presentation.

Complete Customization Options for Custom Printed Mailer Boxes

We provide fully structured customization tailored to your brand and product requirements.

Size & Structural Customization

  • Small, medium, and large mailers
  • Tuck-end, self-locking, roll-end, tab-lock closures
  • Drawer-style and foldable rigid boxes
  • Custom die-cut shapes and inserts
Dimensions are calibrated for product weight, stacking, and shipping needs to prevent damage and warping. We also provide Custom Jewelry Mailer Boxes.

Board & Material Customization

  • E-flute corrugated: Lightweight builds (up to 2 kg)
  • B-flute corrugated: Standard builds (2–4 kg)
  • Double-wall corrugated: Heavy-duty builds (5–7 kg)
  • Kraft or rigid mailer board for premium appearance
  • FSC-certified, recyclable stock

Printing & Branding Customization

  • Full-color CMYK & Pantone matching
  • Interior & exterior logo placement
  • Foil stamping, embossing, debossing
  • Spot UV / raised UV effects
  • QR code & promotional panel printing

Finish Options

  • Matte, gloss, or soft-touch lamination
  • Optional protective coatings for retail and shipping durability
This structured customization ensures durability, premium presentation, and retail-ready performance.

Structural Performance & Load Guidance

  • E-flute: Suitable for items up to 2 kg
  • B-flute: Supports 2–4 kg builds
  • Double-wall: Ideal for 5–7 kg items
Compression-tested to ensure safe shipping, stacking, and handling — giving B2B buyers manufacturer-level confidence.

Key Benefits of Custom Printed Mailer Boxes

  • Durable protection for shipping
  • Professional branded appearance
  • Enhanced customer unboxing experience
  • Boosts brand recognition
  • Cost-effective for bulk orders
  • Eco-friendly packaging options
  • Free digital mockups & no die charges
Ideal Use Cases
  • E-commerce businesses
  • Subscription box brands
  • Apparel & fashion retailers
  • Cosmetics & skincare packaging
  • Electronics accessories
  • Promotional & PR kits

Wholesale & Bulk Orders

  • Flexible MOQ starting from 100 units
  • Competitive wholesale pricing
  • Scalable production capacity
  • Consistent printing and structural quality
  • Fast turnaround times
  • Reliable nationwide USA shipping

Quality Assurance & Compliance

Each order undergoes strict quality checks to ensure:
  • Structural durability
  • Accurate color printing
  • Secure closure functionality
  • Consistent finishing quality
Manufactured according to professional retail and e-commerce packaging standards.

Order Custom Printed Mailer Boxes Today

Strengthen your brand with durable, fully customizable printed mailer boxes or Custom Black Mailer Boxes designed to protect your products and impress customers. Bulk & Wholesale Orders Available Free Design Support & Digital Mockups Fast Nationwide USA Shipping [Request a Quote Today]
Box Style Custom Printed Mailer Boxes
Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 4 – 8 Business Days, RUSH
Shipping FLAT

Materials / Stocks

14pt Cardstock

14pt Cardstock

14pt cardstock is a lightweight yet sturdy paperboard commonly used for product packaging, postcards, and promotional prints that require flexibility with reliable durability.

16pt Cardstock

16pt Cardstock

16pt cardstock offers a thicker, more durable structure than standard paperboard, making it ideal for business cards, premium packaging, and high-quality printed materials.

18pt Cardstock

18pt Cardstock

18pt cardstock provides enhanced rigidity and strength, perfect for luxury packaging boxes, product tags, and marketing materials requiring a premium and durable feel.

24pt Cardstock

24pt Cardstock

24pt cardstock is an ultra-thick paperboard delivering maximum strength and premium quality, commonly used for rigid packaging, luxury boxes, and high-end product presentation.

E-Flute Cardboard

E-Flute Cardboard

Thin yet durable E-flute corrugated cardboard (1/16") provides a smooth printing surface and reliable protection, making it ideal for lightweight retail and ecommerce packaging boxes.

B-Flute Cardboard

B-Flute Cardboard

B-flute corrugated board (1/8") offers excellent strength and cushioning, perfect for shipping boxes, product displays, inserts, and durable custom packaging solutions.

Corrugated White Kraft

Corrugated White Kraft

Strong white kraft corrugated stock with a clean printing surface enhances branding while delivering reliable protection for custom printed shipping and retail packaging boxes.

Corrugated Brown Kraft

Corrugated Brown Kraft

Eco-friendly brown kraft corrugated material provides excellent durability and strength, making it ideal for shipping boxes, inserts, sleeves, and sustainable packaging solutions.

Top Notch Surface Finishes

Copper Foil

Copper Foil

Copper foil stamping adds a warm metallic shine that enhances logos and designs, giving packaging and printed materials a premium and sophisticated appearance.

Gold Foil

Gold Foil

Gold foil creates a luxurious metallic finish that highlights branding elements and adds an elegant touch to premium product packaging and marketing materials.

Silver Foil

Silver Foil

Silver foil stamping delivers a sleek metallic effect that enhances packaging aesthetics and makes logos or design elements stand out.

Holographic Foil

Holographic Foil

Holographic foil produces vibrant rainbow reflections that create eye-catching packaging designs and add a modern, futuristic look to products.

Debossing

Debossing

Debossing presses the design into the material surface, creating a subtle recessed effect that adds texture, depth, and elegance to packaging.

Embossing

Embossing

Embossing raises design elements above the surface, creating a bold 3D effect that enhances brand visibility and packaging appeal.

Fluorescent Colors

Fluorescent Colors

Fluorescent inks produce brighter, glowing colors that instantly grab attention and make packaging designs stand out on shelves.

Spot UV

Spot UV

Spot UV applies a glossy coating to selected design areas, creating contrast on matte surfaces and highlighting logos or graphics.

Matte Lamination

Matte Lamination

Matte lamination provides a smooth, non-glossy finish that enhances durability while giving packaging a sophisticated and elegant look.

Gloss Lamination

Gloss Lamination

Gloss lamination adds a shiny protective layer that boosts color vibrancy and makes packaging designs appear bright and eye-catching.

Velvet Lamination

Velvet Lamination

Velvet lamination creates a soft-touch texture that feels luxurious and enhances the premium look of high-end packaging.

Uncoated

Uncoated

Uncoated paperboard offers a natural, eco-friendly texture ideal for sustainable packaging and brands seeking an organic appearance.

Frequently Asked Questions

What is the minimum order quantity (MOQ)?
MOQ starts at 100 units, depending on size, material, and customization.
Yes, we use FSC-certified kraft board, recyclable inks, and biodegradable coatings.
Absolutely. We offer interior & exterior printing with full-color CMYK, PMS matching, and custom artwork placement.
Yes, corrugated boards (E-flute, B-flute, Double-wall) are compression-tested for safe transit and stacking.
CMYK, PMS matching, digital & offset printing, embossing, debossing, foil stamping, spot UV, matte/gloss, and soft-touch.
Standard production is 8–12 business days after artwork approval. Rush options may be available.

Related Products

You Might Also Like

Custom Jewelry Mailer Boxes

Custom Black Mailer Boxes

Candle Subscription Boxes