Cardboard food boxes made in the USA from food-grade board. Zero MOQ, free design & free US shipping. Sturdy, leak-resistant packaging for hot and cold food.










Six simple steps stand between your idea and stunning custom packaging landing at your doorstep. No guesswork, no stress — just results.
Cardboard food boxes hold hot or cold meals securely, resist leaks and grease, and carry your brand from the kitchen to the customer.
A meal that leaks or collapses in transit costs you a repeat customer. At Apexio Packaging, we make cardboard food boxes in the USA from food-grade SBS, kraft and corrugated stock with grease-resistant liners, so hot and cold food travels clean. Order one box or thousands with zero MOQ, free design, a free 3D mockup and free US shipping.
Get your free quote and free 3D design proof today – email sales@apexiopackaging.com.
Cardboard food boxes are printed, food-grade cartons and trays that store and transport a wide range of foods.
Built from food-grade paperboard or corrugated stock, these boxes fold into cartons, clamshells and trays that seal in warmth and block leaks. A grease-resistant or PE liner keeps oil off the board, while the print carries your logo. They are the workhorse of our custom food boxes range.
These boxes suit any operation that serves food to go, from a single kitchen to a national chain.
Restaurants and fast-food chains box mains and sides, cloud kitchens rely on sturdy cartons for delivery, and caterers pack meals in bulk. Grocery delis use them for hot counters, and food brands use printed boxes on shelves. Small vendors lean on our zero-MOQ policy to test packaging before scaling.
The right cardboard food box style depends on the food, the temperature and how it travels.
| Food box style | Best for | Why it works |
|---|---|---|
| Auto-lock / tuck carton | Snacks, mains, retail | Fast to assemble, encloses fully |
| Clamshell | Burgers, sandwiches, hot food | Opens flat, holds heat |
| Tray with sleeve | Ready meals, meal kits | Shows food, easy to brand |
| Corrugated container | Bulk, heavy or shipped food | Extra strength and protection |
Choose the structure first, then layer size, board, print and finish. Delivery-heavy menus standardize on grease-resistant clamshells and lidded trays, and pair these with our custom take out boxes for a full range.
These boxes are cut to any portion; the chart shows the most-requested sizes.
| Box size (L x W x H) | Fits | Common use |
|---|---|---|
| 5 x 5 x 2.5 in | 6-8 oz side or snack | Fries, wings, samples |
| 7 x 5 x 3 in | Single main or sandwich | Lunch service |
| 9 x 6 x 3 in | 10-16 oz meal | Dinner and combos |
| 9 x 9 x 3.5 in | Family or multi-item | Group orders |
| 12 x 9 x 4 in | Bulk or catering tray | Events and catering |
These are starting points, not limits. We size every box around your exact portion, add compartments for combo meals, and cut fully custom dimensions on request so food sits snug.
These boxes use food-grade SBS, kraft and corrugated stock, matched to weight and temperature.
| Material / board | Weight | Best for |
|---|---|---|
| SBS / food-grade cardstock | 14-24pt (approx 300-520 gsm) | Printed retail and takeaway |
| Kraft paperboard | 12-24pt | Eco takeaway, natural look |
| E-flute / B-flute corrugated | approx 1/16 – 1/8 in flute | Heavy meals, shipping |
| Grease-resistant / PE-lined board | 16-20pt | Hot and greasy food |
SBS prints the sharpest, kraft gives a natural look, and corrugated carries heavier or shipped meals without bowing. A grease-resistant, PE or PLA liner keeps oil off the print, the same build behind our custom burger boxes.
We print cardboard food boxes by two methods, chosen by run size, artwork and deadline.
| Printing method | Best for | Main strength |
|---|---|---|
| Offset printing | Larger runs, brand-color consistency | Sharpest detail, steady color at scale |
| Digital printing | Short runs, samples, new items | No plates, fast and affordable |
Offset printing uses plates for the crispest detail and steady color across a large run, while digital printing skips plates so a short seasonal menu or test batch stays fast and affordable. We recommend the better route free.
We print in full CMYK for photos and artwork and match exact Pantone (PMS) colors for logos, then confirm every color on your digital proof. Our color guide explains CMYK, PMS and RGB in plain terms.
Finishes make a cardboard food box look premium and protect the print from grease and handling.
| Finish / coating | Effect | Best for |
|---|---|---|
| Matte / gloss lamination | Sets the base surface feel | Retail and premium cartons |
| Aqueous coating | Food-safe protective layer | Direct-contact and greasy food |
| Spot UV | Glossy accent on a matte base | Logos and highlights |
An aqueous coating adds food-safe protection against grease, matte and soft finishes feel premium, and gloss makes food colors pop. Spot UV, embossing and foil lift boutique lines, while kraft stays uncoated for an eco look.
Liners, vents and add-ons protect the food and make the box easier to carry and open.
| Option | What it does | Best for |
|---|---|---|
| Grease-resistant inner liner | Blocks oil and moisture | Fries, burgers, hot food |
| Ventilation holes | Releases steam, keeps food crisp | Fried and hot food |
| Insert / divider tray | Holds portions in place | Combo and meal kits |
| Carry handle | Easy transport | Takeaway and catering |
A grease-resistant liner stops hot food soaking the board, vents keep fried items crisp, and dividers organize combos. Handles turn a carton into an easy carry, a format we also build for our custom food subscription boxes.
Ready to build yours? Get a free quote and a free 3D proof now – email sales@apexiopackaging.com.
These boxes should be food-safe first, pairing food-grade board with honest eco claims.
Food touches the board directly, so we build with food-grade stock and food-safe inks and coatings, in line with FDA food-packaging guidance. Kraft and recycled board recycle easily, and we keep claims specific under the FTC Green Guides, with EPA recycling guidance for context.
Ordering wholesale food boxes stays simple, with zero MOQ, free design and free US shipping.
Order a single box to test a format, or a large run for a chain or franchise. Standard production runs about 8-12 business days after proof approval, with a RUSH option. Pizzerias often add our custom pizza boxes for a consistent brand.
Order now with zero MOQ and free US shipping – get your free quote today.
We review every cardboard food box for fit, print, coating and structure before it ships.
We check portion fit, print registration, color accuracy, coating coverage and fold strength, and confirm the box handles grease, heat and delivery. Brands that switch from plain containers to printed boxes report stronger delivery appeal and fewer damaged orders.
Helpful reading: our guide to what kraft paper is and why it works for packaging.
Your food deserves a box that protects it and sells it. Start with zero risk: no minimums, free design, a free 3D mockup and free US shipping. Send us your portion and food type, and we turn it into packaging that travels clean. Get your free quote and free design proof now – email sales@apexiopackaging.com.
| Box Style | Cardboard Food Boxes |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 8-12 Business Days, RUSH |
| Shipping | FLAT |

14pt cardstock is a lightweight yet sturdy paperboard commonly used for product packaging, postcards, and promotional prints that require flexibility with reliable durability.

16pt cardstock offers a thicker, more durable structure than standard paperboard, making it ideal for business cards, premium packaging, and high-quality printed materials.

18pt cardstock provides enhanced rigidity and strength, perfect for luxury packaging boxes, product tags, and marketing materials requiring a premium and durable feel.

24pt cardstock is an ultra-thick paperboard delivering maximum strength and premium quality, commonly used for rigid packaging, luxury boxes, and high-end product presentation.

Thin yet durable E-flute corrugated cardboard (1/16") provides a smooth printing surface and reliable protection, making it ideal for lightweight retail and ecommerce packaging boxes.

B-flute corrugated board (1/8") offers excellent strength and cushioning, perfect for shipping boxes, product displays, inserts, and durable custom packaging solutions.

Strong white kraft corrugated stock with a clean printing surface enhances branding while delivering reliable protection for custom printed shipping and retail packaging boxes.

Eco-friendly brown kraft corrugated material provides excellent durability and strength, making it ideal for shipping boxes, inserts, sleeves, and sustainable packaging solutions.

Copper foil stamping adds a warm metallic shine that enhances logos and designs, giving packaging and printed materials a premium and sophisticated appearance.

Gold foil creates a luxurious metallic finish that highlights branding elements and adds an elegant touch to premium product packaging and marketing materials.

Silver foil stamping delivers a sleek metallic effect that enhances packaging aesthetics and makes logos or design elements stand out.

Holographic foil produces vibrant rainbow reflections that create eye-catching packaging designs and add a modern, futuristic look to products.

Debossing presses the design into the material surface, creating a subtle recessed effect that adds texture, depth, and elegance to packaging.

Embossing raises design elements above the surface, creating a bold 3D effect that enhances brand visibility and packaging appeal.

Fluorescent inks produce brighter, glowing colors that instantly grab attention and make packaging designs stand out on shelves.

Spot UV applies a glossy coating to selected design areas, creating contrast on matte surfaces and highlighting logos or graphics.

Matte lamination provides a smooth, non-glossy finish that enhances durability while giving packaging a sophisticated and elegant look.

Gloss lamination adds a shiny protective layer that boosts color vibrancy and makes packaging designs appear bright and eye-catching.

Velvet lamination creates a soft-touch texture that feels luxurious and enhances the premium look of high-end packaging.

Uncoated paperboard offers a natural, eco-friendly texture ideal for sustainable packaging and brands seeking an organic appearance.